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AR 15 A2 SPORTER



AR-15s
I have seen a lot of postings about unreliable AR-15s from people who intend
on using them for "serious" purposes. Most often these problems can be repaired
or were avoidable in the first place if you know what to look for when choosing
an AR-15. My goal with this article is not to upset those who made "less than
ideal choices", but to inform those who are considering relying on an AR-15 with
their life. If your rifle is not one of the ones I list as being reliable
enough, there will be a paragraph dealing with how to upgrade it to spec. The
rifles I discuss may not be true ‘tack drivers’ but all are capable of 1 MOA
groups with the proper ammo, or sub 2 moa groups with decent quality ball ammo.
There are four things to consider if you want a ‘reliable’ AR - the rifle itself
and what features it contains, your magazines, your maintenance/cleaning, and
your ammo selection. We will trade-off some accuracy for reliability, and
‘cosmetic looks’ for functioning and durability.
Required Features
Too often people judge rifles by ‘fit & finish’ or form over function. For a
serious rifle you must ignore the superficial cosmetics and go to the working
parts. First off what is needed for a "serious" AR-15? There are several
features that should be considered, these features are all present in Military
M16s, but not in all civilian AR-15s. In order of importance (IMHO) they are:
M16 sized chamber, chrome lined chamber, mil-spec heat treated fire control
parts, chrome lined bore, a chrome lined bolt carrier, and standard sized fire
control pins. The ‘serious’ AR should have a forged lower receiver and a forged
front sight for maximum strength.
- The M16 sized chamber is a bit larger than its civilian counter part
(the SAMMI spec). It will allow you to safely shoot military ammo
(especially tracers) and are usually slightly larger in diameter to be able
to handle dust & dirt.
- The chrome lined chamber aids in extraction with it’s very smooth, hard,
and slippery surface. It also is very corrosion resistant (good for those
who live in wet/humid environments).
- The Mil-Spec heat-treated parts are for long-term reliable operation and
to minimize wear (some of the parts vendors sell stamped parts that will
wear much quicker).
- A chrome lined bore helps resist corrosion, extends barrel life from
wear, and makes clean up much easier. Note that all non-stainless barrels
are Chrome/Moly steel of some kind, very few are chrome-lined.
- The chrome LINED (not on the exterior) bolt carrier is good for reliable
operation and ease of cleaning.
- The standard sized fire control pins are mostly for replacement parts.
With standard sized pins you can use 90% of the available AR parts and you
can use surplus M-16 parts in a pinch (I recommend demilling them to AR
standards before installation to avoid potential problems with the BATF).
One other feature a working rifle should have is a lightweight (not HBAR)
barrel, a minimum of 14.5" of barrel length (flash hider/muzzle brake not
included), and 1:9 or 1:7 twist. We will talk more on this in other paragraphs,
and how to get one if you already have an HBAR.
4150 barrel steel is a "nice to have" feature, as opposed to the lower grade,
less expensive 4140 steel. It’s not a critical feature, but the barrel will last
longer.
Feature Compliant Manufactures
Of all those features, only one manufacturer currently gives you all these
features, two others come close. If you buy a rifle (or kit) from someone other
than those listed you are taking some chances with reliable operation and
long-term wear. The least ‘compliant’ of the Big Three manufactures surprisingly
is Colt! Colt no longer chrome lines the bores of their rifle (gives a
bit more accuracy), and their fire control pins are usually (90% of the time)
non standard (limits parts availability). Lately they have also been a bit cheap
on the trap door butt stock and buffer, but at least are now offering the rifle
with two push pins to separate the receivers. Note that older rifles may have
the chrome lined bores, and may not have the font take down pin. Colt usually
has the best quality control (though they have been slipping a bit lately), but
the worst customer service (good thing they usually make the rifles right the
first time!). Colt is a good choice if you are looking for the most accuracy
possible. The next manufacture to consider is Armalite, but only those rifles
with the chrome-lined chambers & bores. Note I said Armalite, NOT
Eagle Arms, while they come from the same factory the Armalites have the chrome
lining in their barrels. Don’t let the clerk try to sell you the more accurate
rifle with the stainless barrel - You want reliability over accuracy. The only
point where the Armalites fall short is in the chamber. While Armalite has
repeatedly promised, during the last 2 years, they were going to the M16 spec
chamber in their chrome-lined barrels. Well recently they admitted it had not
yet been done (but its coming soon…). Armalite is the only one of the ‘Big
Three’ to not use the mil-spec 4150 steel in their barrels. The tougher steel is
nice, but not critical in this rifle, as the chrome lining will help extend the
wear. On the plus side they do have a lifetime warranty and better quality
control than the last of the Big Three. The last of the Big Three is
Bushmaster. Bushmaster is also the ONLY one to offer all of the desirable
features, and is the closest to the rifles used by the US military. You want to
select a model that has a chrome lined bore (this leaves out the DCM rifle and
the new Varmint rifle). Bushmaster also offers several ‘lightweight’ barrel
options for post ban rifles (16" M4 barrel {best}, the M4/AK barrel, and the
M4 Dissapator [16" barrel with rifle sight radius]). They also offer all
their HBARS in fluted form for a modest weight reduction. By the way in 1999
Bushmaster made more AR-15s for the commercial market than ALL the other
manufacturers (in the US) combined. With such a large number of rifles produces
sometimes little things get by. The biggest complaint is the barrel is
improperly torqued, resulting in a rear sight that is all the way to one side
when zeroing. I don’t worry about it, if you do then send it back. Bushmaster
has great customer service and is quick about fixing any glitches or problems.
Note even the Big Three occasionally turn out a lemon - it happens to the best
of manufacturers. All of them will take the rifle back and get it fixed (though
it may take a while with the Colt). Just be sure to maintain them properly and
you should have minimal (near zero) problems.
Upgrading a Non-Compliant Rifle
OK so you already have an AR and want to upgrade it to make it more reliable.
First lets talk about part suppliers. Many are indicating the parts they get are
‘FN’ Manufactured (they hold the current M16A2 contract for the US Army).
BEWARE OF ANYONE SELLING "FN" PARTS/BARRELS/RECEIVERS - AVOID THEM LIKE THE
PLAUGE. FN is prohibited from selling rifles or parts on the commercial
market. FN can not legally produce AR-15s, so all their fire control parts are
M16A2 (thus not legal in a typical AR-15). Any parts that are ‘truly’ FN
produced were either stolen, or were factory rejects that were sold as scrap.
Buying stolen item is never a good idea, and using what may be factory rejects
isn’t smart either. Do you want to bet you life that ‘FN’ barrel you bought
doesn’t have some sort of flaw in the steel? Another point to consider. Most AR
parts are not marked as to the manufacturer, many shady dealers sell their parts
as ‘FN’ knowing no right minded person will buy ‘factory seconds’ or ‘ cheap
imported parts’. A word to the wise - stick with the big three for parts.
First thing to consider upgrading is the barrel (replacement cost about
$200). While this might seem like a good sum of money, you got to think what is
your life worth? Plus you could always sell the old barrel on the ‘net and
recoup some of your costs. A new ‘in spec’ barrel gets you a chrome-lined M16
sized chamber, a chrome lined bore, a forged front sight, and often a
lightweight profile. There are only two brands to consider Colt or Bushmaster.
Many of the Colt aftermarket lightweight barrels are chrome lined (completely),
and their military (A2 or M4) barrels are fully lined. The biggest difference
between the two is the twist rate. Most Colts are 1:7, this will stabilize 55gr
and 62gr rounds, and will stabilize the M856 tracer and the 80gr match loads.
Unfortunately under rapid/heavy fire the barrel will ‘burn out’ quicker than the
now common 1:9 barrels. Bushmaster is a big proponent of the 1:9 barrels as
they’re optimal for 62gr loads (i.e. M855/Nato SS109) and will handle 40gr
varmint loads up to 75gr match loads. It should have a longer barrel life given
the same shooting conditions as the 1:7. Now when selecting a barrel you DO NOT
want an HBAR. The AR is intended as a lightweight rifle, and the extra weight
offers little. The difference between an HBAR 20" rifle and the same rifle with
an A2 barrel profile is 1 pound - that is an empty HBAR rifle weighs the same as
a fully loaded (30 rounds) A2 barreled rifle, quite a difference.
Pre-Ban Options: For the pre-ban rifle Colt makes barrels in
A2 (20"), M4 (16"), and lightweight (16") profile, all in 1:7 twist. For
a carbine I’d go with the weight savings of the lightweight over the 16"
M4 - though neither will allow you to use a bayonet. Bushmaster makes
pre-ban barrels in A2 profile, M4 (16"), M4 (14.5" with welded on
Phantom flash suppressor), and a lightweight profile. For the carbine
I’d recommend the M4/Phantom combination because it WILL allow you to
use a bayonet. Avoid the surplus A1 barrels. The A1 barrels 1:12 twist
will prevent you from being able to shoot the 62gr (and heavier) loads.
If you must have an A1 profile barrel - then send it to a gunsmith for
re-profiling (see Upgrades to All Rifles).
Post-Ban Options: In post ban form Bushmaster offers a 16" M4
barrel (best post-ban carbine barrel), a M4/AK barrel (14.5" M4 barrel
with an AK muzzle brake - skip this), and a M4 Dissipater (16" barrel
with a 20" barrel sight radius, .2 lbs more than a 16" M4 barrel). I’d
stay away from the fluted barrels, their weight loss is minimal compared
to the profiled barrel, and for roughly the same price you can turn an
HBAR into the barrel profile of your choice. Of course for a post-ban
rifle you can use a pre-ban barrel with some changes. Remove the bayonet
lug (or just its ‘ears’), and permanently attach a BATF approved muzzle
brake (like the Wilson Combat or Kurt’s Kustom brake). Instructions for
the BATF approved method of hi-temp silver soldering a muzzle brake onto
a threaded barrel can be found at the Maryland AR-15 Shooters Site. Most
smiths (Kurt included - see next section) can do the pre-to post change
with little work.
Low on funds? Ok you want to upgrade you barrel but you are
low on funds for the moment. What can you do the help improve
reliability for now? Polish the chamber! You will need some JB Paste or
Remington Bore cleaner, polishing compound, a drill, and either a mop
(large enough to fit the chamber or a chamber brush and some patches.
First use some of the JB Past on the mop (or a patch wrapped around the
chamber brush) and put it in the chamber. Use the drill to polish the
chamber (not too much!). Then repeat using finer polishing compound.
This will open up the chamber a tiny bit, but more importantly allow
easier round extraction.
If you are unsure about the quality of your parts you can buy internal parts
sets from Armalite, Colt and Bushmaster (cost around $60). This will ensure that
your parts will not ‘wear out’ prematurely (you can keep the old ones as
emergency field spares). Be sure your bolt carrier is chromed lined (in the area
the bolt resides), if it is not lined or the hole is not round (i.e. oval) then
replace it with a quality (in-spec) unit.
Parts to Avoid (Other than FN)
There are several parts out there that are sold as ‘upgrades’ and ‘better
than spec’. Most of these parts are intended to separate you from your money
with little to no improvements offered, and a possibility of reduced
reliability. These parts include Chrome plated bolt carriers, Chrome plated
bolts, TiN coated parts (bolt carrier, fire control), and Titanium firing pins.
- Chrome plated bolt carrier were first used back in the 60s, they helped
reduce corrosion and made cleaning easier. However it was found out that
these bolt carrier caused excessive wear on the upper receiver, Since the
70’s the military has regulated chromed bolt carriers training units and are
forbidden in deployable weapons (i.e. rifles that will be used in battle).
- Chromed Bolts are allowed, however they are no longer in spec. Then why
avoid them you ask? Simple, no top tier (Big 3) manufacture makes them. I
know of one person who is now on his THIRD chromed bolt, as they seem to be
prone to breakage (one broke after 200 rounds). If the process isn’t done
just right the steel gets brittle and that leads to breakage. The same
problems with the chromed parts apply to the TiN parts. Until the military
starts requiring them in duty weapons your best bet is to stay away from
them.
- Some people go to the Titanium firing pins to ‘solve’ a mythical slam
fire problem. Sorry folks, that was solved 35 years ago, and the result is
the current chromed steel pin. In a modern AR-15, slam fires are caused by
either using very soft primers (like pistol primers) and/or not seating the
primers deep enough (so the bolt face hits the primer). Titanium firing pins
will not offer an accuracy improvement for non-match rifles, and due to the
nature of Titanium have a tendency to wear out and chip (chipping can lead
to pierced primers - something you don’t want to happen).
Save your money and keep the rifle reliable - use standard parts from quality
vendors.
Another area people want to upgrade is their extraction. This is especially
an important thing to look at for carbines with their shortened gas system.
There are three ways to do this. The first is the mil-spec way, by replacing
your current extractors (with the blue insert in the extractor spring) for the
newer extractors with the black insert. The black insert was originally
developed for the M4 carbine, but works in all AR-15s and is the only
replacement part the military is now buying. Cost is $4 from SAW LE Sales (http://www.SAWLESALES.com).
The other two methods are designed to be used with the older blue insert. They
are the Armforte Defender ($14) and the Olympic Arms EXring ($1.49). Basically
they work the same, they go around the extractor spring and add more force to
the extractor. Personally the easiest and best way is to get the mil-spec part,
but having a few EXrings on hand as spares isn’t a bad idea.
Trigger upgrades are something most people want for a more accurate rifle.
That is fine; just remember your ‘upgraded’ trigger should not have any screws
to adjust. Screws have a tendency to come loose at the wrong time (Murphy
principal). There are several ways you can upgrade your trigger and still keep
the rifle ‘military’ reliable. The first is to just polish the trigger pin and
smoothen out the pull. The other was is to get one of the replacement triggers
that do not have screw adjustments. If you want a double stage type trigger
consider either the Armalite or Rock River Arms trigger. If you just want a
better single stage then look to the one offered by Accuracy Speaks.
Speaking of triggers you know that open area just behind the trigger guard
and in front of the pistol grip? Yeah the one that can give you blisters if you
carry your rifle all day (like at an urban rifle class). Well you can solve the
blister problem either by stuffing a foam earplug in there, or spending a couple
of bucks and buy a Gapper (available from many sources). The Gapper fills the
void and prevents the blister. This doesn’t affect reliability or durability,
but it does making holding the rifle for long periods much easier.
Other Part Notes
There are three other parts you should be aware of. Normally these parts are
made of aluminum, but in some cases plastic is used. Depending on the part that
could be a good thing. The first part is the Trigger Guard. Traditionally that
part has been aluminum. Bushmaster currently uses plastic (they claim it is
allowed by the mil-spec). Personally I prefer the plastic. The aluminum can be
bent in such a way that it blocks the trigger (not a good thing!). If the
plastic is bend beyond the breaking point it snaps; it may be broken - but it
won’t block the trigger. The next part that is often replaced by plastic is the
magazine release. Aluminum is preferred here, but it is not a big issue. The
Delta Ring is the final part that is often replaced by plastic. This part is
subject to being hit on rocks and should be aluminum for maximum durability. The
chief problem is it is very difficult to replace (you will need to remove the
front sight post). Best bet is to get it replaced when you have your HBAR
re-profiled.
Magazines
Magazines are a critical part in the reliability of any semi-automatic
firearm; this is especially true with an AR. To insure reliable feeding DO NOT
PURCHASE aftermarket magazines. These may be used for training purposes just
fine, just don’t rely on them with your life. There are only 3 magazines I would
consider for a reliable AR. USGI 30 round aluminum, USGI 20 round aluminum, or
30 round US produced Thermolds (not Orlites). Theoretically the steel FNC 20
round magazines (European military issue for the FN-FNC 5.56mm rifle) should
also be fine, but I have not found any for sale in the US. USGI 20 round
magazines include those used by the military (alloy follower) and the Colt
commercial magazines (with plastic follower). The military ones are a bit more
reliable due to their alloy follower. The 20’s in general are considered more
reliable than the 30’s due to their straight walled design. The 20’s weak point
is the feed lips, they are unsupported at the rear and will tend to wear out
(spread) earlier than the USGI 30s. The USGI 30’s are the most common magazine.
Thermold magazines, a hard black plastic magazine, were intended to replace the
USGI aluminum ones. I find the 30 round versions made in the US to be very
reliable, the 20 round version are not so reliable and should be considered 2nd
tier (along with the Orlites - softer black plastic) suitable more for training.
I have reports from soldiers in the field that the Canadian produced Thermolds
(have a maple leaf stamped on them) are less than durable. Their lips wear out
quickly, and they cannot be stored loaded for long periods of time (the stress
bulges the magazine at the feed lips resulting in double feeds). I have not
noted these problems with the US produced magazines (marked Master Mold), but I
don’t have nearly as much field time with them as my source.
When buying magazines there are some items you should inspect, and some you
should ignore. Here is how to check for a magazine.
- Finish. Amount of finish is not important - only function. Exterior
finish is cosmetic and doesn’t help the functioning, longevity, or
reliability. Generally steer clear of ‘refinished’ magazines as they can
have fit and function problems if too much finish is used.
- Check the Lips. You are looking to see if they have cracks (especially
where they connect to the body of the magazine and at the rear. Also check
to see if they have started to spread (compare to a known good magazine).
- Check to see the magazine fits into your magazine well with little
effort and that the body has not spread or bulged. Look for failed weld
along the edges, and be sure there are 6 welds per edge (front & back) on a
30 round magazine.
- Check to be sure all 4 of the tabs are present holding the bottom plate
on. Sometimes there is duct tape covering up that area. Remove it, if
possible, to be sure it is not holding the base plate on. (Duct tape is
sometimes used to aid in extracting the magazines from the pouches)
- Check the action of the follower, make sure it is smooth and the spring
is not rusted.
- Check the baseplate. The name on the plate is not important, DO NOT pay
a premium for ‘Colt’ magazines they are no
better than any other USGI contractor. Just be sure there is a name (that it
is not blank), and it is one of the USGI contractors ( Adventure Line, Colt,
BFI, Center, Colt, FN, Labelle, Okay, Sanchez, Simmonds). Beware of Coopers,
if you do find some - verify they have the 6-7 welds per seam and they fit
in your magazine well.
Ammo
Like with all things if you feed it garbage, don’t expect high performance.
Ammunition like Wolf (steel cased) usually feeds fine in ‘in-spec’ rifles. It is
cheap blasting/training ammo, though it is very dirty and underpowered. However
to insure full reliability and performance stick with mil-spec (or close to it)
ammo. Even the clean/accurate commercial ammo (like American Eagle) should only
be regulated to training as they lack the flash retardants and muzzle velocity
of the military loadings. Military spec (M193) ammunition includes Winchester
Q3131 (made in the USA), Winchester Q3131A (made in Israel by IMI), and IMI M193
and IMI M855 (62gr). Of all these I prefer the Winchester Q3131A it is of higher
quality (IMHO) than Q3131 and it generally costs less than the IMI M193 (though
it’s the same stuff). Stay away from the 1999 lots of Winchester Q3131 (USA
produced). I’ve found there was poor quality control and different lots have had
problems (including popping primers). Some of the lots were known, but others
have just been discovered (2 years after production). As a rule its just best to
avoid the 1999 lots for maximum dependability. Another good inexpensive load is
the South African military ammo (in the brown ‘battle packs’). It seems
identical to M193, and if nothing else its cheap, CLEAN, practice ammo that
shoots to the same point of aim as M193. This stuff is 20 years old so I
wouldn’t be using it for long-term storage, but it shoots well.
Keeping the Rifle Clean
Many people think that the AR is only reliable when it is spotless. The rifle
should be cleaned, but it does not have to be spotless. A typical cleaning
should take no more than 15-20 minutes and 6 to 8 patches for the bore! Any more
and you are probably over cleaning it (not necessarily bad, but it really
doesn’t help). First off, follow the Operators Manual (-10) for cleaning AND
lubrication (you can down load it for free from
http://www.ar15.com). Many people want to clean and lubricate the rifle like
it was a match rifle. That would be fine if it were such a beast, but we
are talking about a reliable weapon, not a range toy. Be sure to use CLP
(either Break Free CLP or Remington Nitro CLP - be sure the bottle says ‘CLP’).
DO NOT use any other lubricants or solvents, these can react with the CLP and
really gum things up. Areas to pay attention to include the chamber, locking
lugs, end of the gas tube, bolt, extractor, cam pin, and bolt recess (in the
bolt carrier). Be sure to lubricate the ejector on the bolt face (instructions
are in the -10). These are the areas most critical for reliable operation of the
rifle.
When cleaning the barrel you should only need 6 to 8 patches. If the patches
come out a little gray that is OK. CLP is constantly pulling carbon out of the
pores, even if you were to get a white patch, if you ran a patch down the bore
the next day it would come out gray (from stuff the CLP pulled out of the
fissures and pores). If you do need to clean out the copper (rarely needed -
only when the groups start to open up, about 2000-3000 rounds) be sure to strip
the barrel and upper receiver of the copper solvent by using Gun Scrubber or
similar degreaser.
If CLP is not available then LSA would the second choice. When changing
lubricants to or from CLP remember to strip off the old lube with Gun Scrubber
or another degreaser to prevent gumming.
http://www.ar15.com/

| 1) |
Magazine |
| (2) |
Small Arms Sling |
| (3) |
Bolt Carrier Assembly |
| (4) |
Charging Handle Assembly |
| (5) |
Upper Receiver and Barrel Assembly |
| (6) |
Lower Receiver and Buttstock Assembly |

| (1) |
Firing Pin Retaining Pin |
| (2) |
Firing Pin |
| (3) |
Bolt Cam Pin |
| (4) |
Bolt Assembly |
| (5) |
Key and Bolt Carrier Assembly |

| (1) |
Extractor Pin |
| (2) |
Extractor |
| (3) |
Extractor Spring Assembly
|
| (4) |
Ejector Pin |
| (5) |
Ejector |
| (6) |
Ejector Helical Spring
|
| (7) |
Bolt Rings |
| (8) |
Bolt |
|

| (1) |
Carrier And Key Screw |
| (2) |
Bolt Carrier Key |
| (3) |
Bolt Carrier |

| (1) |
Charging Handle Latch Pin |
| (2) |
Charging Handle Latch |
| (3) |
Charging Handle Latch Helical Spring |
| (4) |
Charging Handle |

| (1) |
Handguard Assembly |
| (2) |
Gas Tube Pin |
| (3) |
Gas Tube |
| (4) |
Flash Suppressor/Compensator |
| (5) |
Peel Washer |
| (6) |
Handguard Slip Ring Retaining Ring |
| (7) |
Handguard Slip Ring Spring |
| (8) |
Handguard Slip Ring |
| (9) |
Upper Receiver Assembly |
| (10) |
Barrel Assembly |

| 1) |
Rear Sight Assembly |
| (2) |
Rear Sight Windage Knob Retaining Pin |
| (3) |
Rear Sight Windage Knob |
| (4) |
Rear Sight Windage Knob Helical Spring |
| (5) |
Rear Sight Windage Knob Ball Bearing |
| (6) |
Rear Sight Windage Screw |
| (7) |
Rear Sight Aperture |
| (8) |
Rear Sight Flat Spring |
| (9) |
Rear Sight Base |
| (10) |
Rear Sight Retaining Pin |
| (11) |
Rear Sight Elevation Helical Spring |
| (12) |
Rear Sight Elevation Index Ball Bearing |
| (13) |
Rear Sight Elevation Index Helical Spring
|
| (14) |
Rear Sight Elevation Index Screw |
| (15) |
Rear Sight Elevation Index |
| (16) |
Rear Sight Elevation Knob |
| (17) |
Ejection Port Cover Retaining Ring |
| (18) |
Ejection Port Cover Pin |
| (19) |
Ejection Port Cover Helical Spring |
| (20) |
Ejection Port Cover |
| (21) |
Forward Assist Retaining Pin |
| (22) |
Forward Assist Assembly |
| (23) |
Forward Assist Helical Compression Spring
|
| (24) |
Upper Receiver |

| (1) |
Forward Assist Pawl Retaining Pin |
| (2) |
Forward Assist Pawl |
| (3) |
Forward Assist Pawl Detent |
| (4) |
Forward Assist Pawl Helical Compression Spring
|
| (5) |
Forward Assist Plunger |

| (1) |
Front Sight Post |
| (2) |
Front Sight Post Detent |
| (3) |
Front Sight Post Detent Helical Spring |
| (4) |
Front Sight Pins |
| (5) |
Sling Swivel Tubular Rivet |
| (6) |
Sling Swivel |

| (1) |
Grip Machine Screw |
| (2) |
Grip Lock Washer |
| (3) |
Grip |
| (4) |
Safety Detent Helical Spring |
| (5) |
Safety Detent |
| (6) |
Lower Receiver Extension Self Locking Screw
|
| (7) |
Buttstock Assembly |
| (8) |
Stepped Spacer |
| (9) |
Takedown Pin Detent Helical Spring |
| (10) |
Takedown Pin Detent |
| (11) |
Takedown Pin |
| (12) |
Pivot Pin |
| (13) |
Buffer Assembly |
| (14) |
Recoil Spring |
| (15) |
Bolt Catch Pin |
| (16) |
Bolt Catch |
| (17) |
Bolt Catch Plunger |
| (18) |
Bolt Catch Helical Compression Spring |
| (19) |
Magazine Catch |
| (20) |
Magazine Catch Button |
| (21) |
Magazine Catch Helical Spring |
| (22) |
Automatic Sear Pin |
| (23) |
Sear |
| (24) |
Selector Lever |
| (25) |
Hammer And Trigger Spring |
| (26) |
Hammer Assembly |
| (27) |
Disconnector |
| (28) |
Disconnector |
| (29) |
Trigger Assembly |
| (30) |
Lower Receiver and Receiver Extension Assembly
|

| (1) |
Buttplate Self Locking Screw |
| (2) |
Rear Sling Swivel |
| (3) |
Buttplate |
| (4) |
Buttplate Storage Door Hinge Pin |
| (5) |
Buttplate Storage Door Hinge |
| (6) |
Storage Door Assembly |
| (7) |
Buttstock |

| (1) |
Hammer Helical Spring |
| (2) |
Burst Cam Helical Spring |
| (3) |
Burst Cam |
| (4) |
Hammer and Hammer Pin Retainer Assembly |

| (1) |
Trigger Helical Torsion Spring |
| (2) |
Disconnector Helical Spring |
| (3) |
Trigger |

| (1) |
Trigger Guard Pin |
| (2) |
Trigger Guard |
| (3) |
Lower Receiver Extension |
| (4) |
Buffer Retainer |
| (5) |
Buffer Retainer Helical Spring |
| (6) |
Lower Receiver |
This guide is is
created to help put together an AR-15 lower receiver from a
stripped receiver and a lower receiver parts kit.
Tools
There are a few tools that make it easier to put together
these kits, but none of them are necessary. Minimum
requirements include a hammer and punch to drive in a couple
of roll pins, a flat-blade screwdriver for A2 stock screw,
and either a screwdriver or Allen key for the pistol grip
screw. Specialized tools are available from Brownells, at
515-623-4000.
- Roll Pin Punches - to drive roll pins
(3/32", 1/8", 5/32"); these have a small raised
projection in the face of the punch to automatically
center the punch and prevent the roll pin from
collapsing
- Roll Pin Holders - used to hold and start
roll pins... very convenient
- Hammer - used to drive the roll pins
- #10 Flat-Blade Screwdriver - used for A2
stock screw and some pistol grips
- Block of wood - base to support receiver
when driving roll pins
- Pivot Pin Installation Tool - handy tool
if you build a few lowers
- Allen Key - used for some pistol grips
- Telescoping Stock Wrench - to tighten
telescoping stock lock ring
The Parts
The lower receiver parts kit consists of 30 parts not
counting the stock assembly, the receiver, or the pistol
grip. It is a good idea to lay all your parts out on a flat,
light-colored surface so that you can verify all your parts
are there, and find them easily when you need them.
Most parts kits come covered in oil to prevent rust; wipe
all the excess oil off before assembly. Because of tight
tolerances, some of these parts will be a tight fit. With
the exception of the roll pins, no part should need to be
hammered into place.

SPRINGS
- Bolt Catch Spring - easily confused with
the disconnector spring; disconnector spring is tapered
though.
- Buffer Retainer Spring - second largest
spring in the kit.
- Disconnector Spring - similar to
bolt-catch spring, but identifiable because one end is
wide than the other.
- Hammer Spring - larger of the two similar
springs.
- Magazine Catch Spring - this is the
largest spring in the kit.
- Pivot Detent Spring - same as the takedown
detent spring, so there are two in a kit.
- Selector Spring - similar to the takedown
and pivot detent springs, but there will only be one of
these.
- Takedown Detent Spring - same as the pivot
detent spring, so there are two in a kit.
- Trigger Spring - the smaller of the two
similar springs.
PINS
- Bolt Catch Buffer
- Bolt Catch Roll Pin - smaller of the two
roll pins.
- Hammer Pin - same as trigger pin; can be
inserted from either side.
- Pivot Detent - same as takedown detent;
both sides usually rounded.
- Pivot Pin - larger of the two large pins.
- Selector Detent - one end is flat, the
other pointed.
- Takedown Detent - same as pivot detent;
both sides usually rounded.
- Takedown Pin - smaller of the two large
pins.
- Trigger Guard Roll Pin - larger of the two
roll pins.
- Trigger Pin - same as hammer pin; can be
inserted from either side.
- Bolt Catch
- Buffer Retainer
- Disconnector
- Hammer - will have a J-pin already
installed.
- Magazine Catch
- Magazine Catch Button - some are plastic,
some metal.
- Pistol Grip Lock Washer
- Pistol Grip Screw - some are Allen-head,
some use a slotted pan-head screw
- Selector
- Trigger
- Trigger Guard - some are metal, some
plastic. Will already have a detent installed on its
front end.
Assembly
The steps for assembly are presented in a sequence which
has been effective. It is by no means the only correct
method, as it does not make any difference on the end result
if the magazine catch is installed before or after the bolt
catch for instance. It is important to install the selector
before the pistol grip, and a few other steps that must be
performed before others. Unless you are experienced, follow
the sequence presented and you will be successful.
Always work in a well-lit area, and it is helpful to work
on a flat, hard surface. There are many small pins and
springs, and they have a tendency to roll or fly away and
disappear forever... In addition, look over the lower
receiver before you begin the assembly. Many of the small
holes can have debris in them from the forging process; a
small drill bit, turned by hand, will clean these out
nicely.
MAGAZINE CATCH ASSEMBLY
PARTS: magazine catch, magazine catch spring,
magazine button
TOOLS: 5/32" roll pin punch
TRIGGER GUARD ASSEMBLY
PARTS: trigger guard assembly, roll pin
TOOLS: 1/8" roll pin punch, hammer
- Attach front of trigger guard assembly to the
receiver using the detent.
- Lay receiver on a block of wood, and drive roll pin
into receiver and rear of trigger guard using drive pin
punch.
- Make sure that the small block of wood is supporting
the bottom flange and that the trigger guard is in
position supporting the top flange otherwise you risk
bending or breaking off one of the flanges.
- Also watch as you put in the roll pin that it is
going through the hole in the trigger guard correctly.
FUNCTION CHECK
- Check that by depressing the detent on trigger guard
you are able to pivot the trigger guard open.
BOLT CATCH ASSEMBLY
PARTS: bolt catch, bolt catch buffer, bolt catch
spring, roll pin
TOOLS: 3/32" roll pin punch, 5/32" (or larger) punch
CAUTION:
IT IS VERY EASY TO SCRATCH THE RECEIVER ON THIS STEP!
Take special care to make sure pin in in place
before driving it, and ensure that it is held securely
in place when striking the punch. Fiberglass packing
tape - 2 layers thick - taped over the receiver just
between the receiver and the punch can help avoid
scratching.
- When installing the bolt catch, first drive the roll
pin about halfway into the rear hump from the rear of
the receiver using roll pin holder. It can be very
difficult to get this pin started; you might want to try
squeezing the roll pin on one end with pliers or the
vise before starting. If you don't have a roll pin
holder, then try holding it in place with a pair of
needle nose pliers while you drive using a 5/32" punch.
- Install spring in hole on left side of receiver.
- Install bolt catch plunger on top of spring with
round portion on top and small end into receiver. Make
sure it moves freely in its hole.
- Install bolt catch in receiver; it only fits on one
way.
- Use a 3/32" punch to hold the assembly by placing it
through the front hump.
- The pin can be driven the rest of the way from the
rear as the punch will be pushed out and while holding
the bolt catch in correct alignment. (function check as
you do it to make sure it's going in correctly)
- Avoid marring/scratching lower by covering receiver
with tape, cloth, or other material while you do this.
FUNCTION CHECK
- Verify that the bolt catch functions smoothly and is
under tension from the spring.
PIVOT PIN ASSEMBLY
PARTS: pivot pin, pivot pin detent, pivot pin detent
spring
TOOLS: pivot pin installation tool, 3/32" drive pin punch
- This is perhaps the hardest part of the lower
assembly, so if available, install the installation
tool.
- Insert spring and detent into receiver.
- Compress detent in recess using 3/32" punch and
rotate tool.
- Push out tool with pivot pin and rotate until detent
is in groove of pivot pin.
FUNCTION CHECK
- Verify that the pivot pin detent prevents the pivot
pin from coming off the receiver.
Note: If you do not have an installation tool, it can
be difficult to get the pivot pin inserted without
losing the detent and/or detent spring; if these parts
do fly out, they can be very hard to find. The idea is
to insert the spring and detent, and then compress them
as you insert the pivot pin. A pair of needle-nose
pliers can be helpful. It is difficult to remove the
pivot pin once installed, so make sure you do it right
the first time and make sure you've cleaned out the
detent/spring hole with a drill bit before inserting the
spring.
TRIGGER ASSEMBLY
PARTS: Trigger, Trigger Pin, Trigger Spring,
Disconnector, Disconnector Spring
TOOLS: 5/32" drive pin punch
- Shoulder trigger spring onto trigger with ends of
spring forward and under.
- Install disconnector spring with the wider portion
of spring down towards trigger and push until it locks
in there.
- Position disconnector on top of trigger, where
trigger pin will hold both in place.
- Insert trigger assembly into receiver.
- Insert trigger retaining pin through receiver,
trigger, and disconnector. The trigger pin has 2 grooves
in it; one in the middle of the pin and one off to one
side. It does not matter which way it is inserted,
though common practice is to insert from left to right,
with the groove to the left.
- Insert hammer pin from opposite side to help align
things as you push the trigger pin in and the hammer pin
out. You will have to push down on trigger assembly to
align the holes and get the pin in all the way.
FUNCTION CHECK
- Make sure that the trigger pivots smoothly when
depressed.
- Verify that the disconnector pivots when pushed.
HAMMER ASSEMBLY
PARTS: hammer (with J-pin installed), hammer spring,
hammer retaining pin
TOOLS: 5/32" drive pin punch
- Install spring onto hammer, ends of spring to rear
and shoulder on back of hammer.
- Install hammer in receiver with feet pointing
rearward away from hammer
- Use 5/32" punch to retain hammer in place as you
insert hammer retaining pin.
- Like the trigger pin, you may have to push down and
align the holes perfectly in order to push the pin in
all the way.
- Ends of the hammer spring will rest on top of the
trigger pin, with one end in the groove on the trigger
pin.
- Inserting the hammer pin may require some effort, as
the J-pin in the hammer will catch the grooves in the
pin.
FUNCTION CHECK
- Verify that hammer locks to the rear when pushed
back.
- Verify that hammer pivots forward when trigger is
pressed.
- Without releasing the trigger, push the hammer back
again and verify that it locks (caught by disconnector).
- Releasing the trigger should not cause the hammer to
pivot fully forward (caught by trigger).
- Hammer will fall when trigger is pressed.
SELECTOR ASSEMBLY
PARTS: safety selector
TOOLS:
- With hammer cocked back, insert from left side of
receiver, selector pointing up in the 'fire' position.
FUNCTION CHECK
- Make sure selector rotates freely.
PISTOL GRIP ASSEMBLY
PARTS: selector detent, selector detent spring,
pistol grip, pistol grip screw, lock washer
TOOLS: Allen key or flat-blade screwdriver (depends on
your screw type)
- Install detent, pointed end towards the selector,
and the spring into the receiver from the bottom.
- Carefully compress the spring with the grip and make
sure spring fits into hole in grip.
- Check the function of the selector with the grip
held in place; if too tight (unable to rotate) you may
need to either cut the spring, or clean out the hole in
the grip.
- Once feel is acceptable, secure the grip in place
with the screw and lock washer.
FUNCTION CHECK
- Verify selector is able to move from safe to fire
and clicks in place. It should not move past the 'safe'
or 'fire' positions.
- With selector on 'safe', verify cocked hammer is not
released when trigger is pressed.
- With selector on 'semi', verify hammer is released
when trigger is pressed.
NOTE: Selector cannot be rotated to 'safe' unless hammer
is cocked.
A2 STOCK
PARTS: takedown pin, takedown pin spring, takedown
pin detent, stock, buffer extension, retainer, retainer
spring, buffer, buffer spring
TOOLS: #10 (or larger) flat-blade screwdriver
- Insert retainer spring and retainer into recess in
lower.
- Install buffer extension, (buffer tube); press
detent when necessary; torque to 35-39 ft-lbs add spacer
onto stock tube, and insert stock.
- Install takedown pin with groove to the rear and
install detent and spring from the rear of the receiver.
- Carefully compress the spring with the stock and
secure the stock in place with the self-locking screw.
- Insert stock screw from rear into stock.
- With hammer down, insert buffer spring and buffer
into buffer tube until retainer snaps up to lock it in
place.
- Function check on takedown pin and buffer retainer.
TELESCOPING STOCK
PARTS: takedown pin, takedown pin spring, takedown
pin detent, telescoping stock, buffer extension, backplate,
locking ring, retainer, retainer spring, buffer spring,
buffer
TOOLS: Telescoping Stock Wrench
- Insert retainer spring and retainer into recess in
lower.
- Install buffer tube, backplate, and locking ring
onto receiver and depress retainer when necessary to get
it to rest under the extension tube. Turn tube until it
is about 1/4 turn past the correct location.
- Install takedown pin with groove to the rear and
install detent and spring from the rear of the receiver.
- Backplate will now hold spring in place when you
turn the extension tube back 1/4 turn.
- Tighten locking ring using telestock wrench for a
snug fit.
- With the hammer down, insert buffer spring and
buffer into buffer tube until retainer snaps up to lock
it in place.
- Function check takedown pin, stock, and buffer
retainer.
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